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|Structure:||Horizontal Injection Molding Machine||Usage:||Electric Parts|
|Machine Weight::||37T||Clamping Force::||7800KN|
|Space Between Tie Bar:||980*950mm||Pump Motor Power:||37+30KW|
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Optimized clamping unit provides lower energy consumption and faster movements for reduced cycle times.
The redesigned toggle kinematics for higher efficiency and lower energy consumption for small and large machines.
The redesigned clamping unit providing lower platen stress and higher mold force stability, reducing mold wear and improving molded product stability.
Fixed platen with centralized force loading and less platen flexing. Redesigned moving platen providing centralized force distribution from the toggle system to the mold. The result: higher rigidity and stability.
Providing better lubrication and lower lubrication consumption. A smooth operation leads to longer lifetime of the clamp. Less maintenance required.
.Due to new toggle design with optimized kinematics.
Take 200-ton clamping unit for example
Vm: Moving speed of movable platen
Vo: Moving speed of oil cylinder
The rigid one-piece injection base supports the common slide rail for injection and screw movements.
Highly optimized servo-hydraulic technology, with improved efficiency for lower energy consumption.
The technologically matured Jupiter II Series convinces not only with rapid, smooth mold movements and its highly economical energy consumption. The latest upgrade to the Jupiter - called “Plus” - has brought significant additional improvements.
The system can restrain arising of oil temperature, so smaller oil cooling system can be used in the machine.
Control pressure and flow simply by inputting simulated voltage of pressure & flow into the computer.
Different from ordinary fixed pump injection molding machine, servo power-saving injection molding machine is working only when necessary. And working noise is less than LOG-A8 series, will be much quieter for your working area.
The Clamping Parts
The new generation mold locking device and computer emulation optimized parameter makes motions of the moving plate, fixed plate and high rigidity toggle structure, the characteristic of high strength and anti-fatigue is secured. As compared with similar machines, it owns bigger internal spur between tie bars, mold space and mold opening stroke and may process plastic products of bigger size.
The Injection Units
Under the ideal working state, Power consumption is 40% less than that of variable displacement pump and 70% less than that of fixed displacement pump, save the cost effectively.
Precise control of low pressure & low flow, repeating precision is less than 0.5%. Weight error of the products is 0.4%~0.7%, with semi-close loop system nearly.
With steady capability, servo gearshift dynamical control system has equipped with pressure feedback device with high precision and sensitivity, which forms close-loop precision control, cycle time effectively shortened and improving production efficiency.
Short and forceful double-cylinder injection system is used to ensure the steady injection motion.The strain free fixed mold plate and screw assembly with optimized design help to reach better plasticing capacity and effect. PID temperature control regulate the speed and pressure of injection, pressure keeping, smelting, back pressure and other motions to ensure the quality of formed products and continuation of production.Auto material preparation, drooling proof,and anti cold start lapse functions ensure the high efficent,simple and safe operations.
The Hydraulic Units
High efficiency, Energy-saving and high precise proportional pressure and flow variable displacement pump system make the out of the hydraulic system matching the required power for entire machine operation without loss of high pressure throttle and overflow energy. As comparedwith constant displacement pump, t saves power by 30%~60%.A motor with same power may be fitted with an oil pump of bigger displacement and thus accelerates the speed of machine.Besides, the low oil temperature will prolong the service life of sealing elements.
Buffer device is used in every mold opening and clamping oil way to ensure steady mold opening and clamping operation without any impact.Besides, differential mold clamping operation is fitted to ensure high production efficiency.
|Screw L/D Ration||L/D||23.2||22||19.9||19|
|Space Between Tie Bars||mm||980*950|
|Pump Motor Power||KW||37+30|
|Oil Tank Capacity||L||1500|
Contact Person: Mike